Window blinds software – less waste, higher profitability

In roller blind manufacturing, every design error has financial consequences. Incorrect lengths, wrongly assigned components or mistakes in material lists lead to material waste and additional labour. In practice, these issues are often not visible immediately – only at the cutting or assembly stage it turns out that a component does not fit the rest. This requires re-preparation of parts of the set, extending the production cycle and reducing the profitability of the order.

Stolcad^® Professional eliminates these problems by automating calculations and documentation preparation. Every design undergoes automatic technological verification before being sent to production, and the data used for cutting and assembly are generated directly from the roller blind model. This approach reduces the risk of incorrect lengths and errors in material lists, while ensuring repeatability between successive projects.

In traditional roller blind preparation, much of the data is entered manually – fabric lengths, number of profiles, types of cassette boxes and guides. Each of these stages increases the risk of error, especially when technical documentation is created based on multiple independent sheets or notes. Stolcad^® Professional streamlines this process by automatically calculating all parameters based on project data. The user defines dimensions and installation method, and the software selects elements in line with the chosen technology, checking their correctness. This means the designer no longer has to perform manual calculations, and the resulting roller blind model includes complete production data.

Automation of calculations also includes validation of data accuracy and relationships between components. Stolcad^® Professional, the window blinds program, analyses every design element in the context of the whole, detecting dimensional discrepancies, missing connections or incorrect material lists. All calculations are performed in the background, without user intervention, significantly speeding up the preparation of documentation. As a result, the finished project can be sent to production without additional verification, and all data used – from cutting lengths to accessory quantities – come from one consistent source.

Material optimisation in roller blind manufacturing is one of those areas where even small improvements bring noticeable financial effects. Stolcad^® Professional analyses design parameters and selects cutting lengths to make maximum use of the available raw material. The software takes into account fabric roll widths, profile lengths and dimensional limitations of used components. As a result, production can be planned in a way that minimises waste already at the project preparation stage, not only during cutting.

Data generated by the window blinds software can be compared with actual material usage, enabling quick assessment of process efficiency and identification of areas where waste occurs. This facilitates the introduction of technological adjustments and better planning of future production batches. Reducing waste does not require increasing production capacity or staffing – all it takes is more precise management of input data. For the company, this means higher profitability at the same production level.

In many factories, the stage between design preparation and production launch is the most error-prone. Data transferred via spreadsheets or notes often differ from what ultimately reaches the shop floor, leading to dimensional discrepancies, picking mistakes and material loss. Stolcad^® Professional eliminates this issue by basing information flow on a shared database. The design, technological documentation and material lists are created in the same environment, ensuring each department works with identical parameters and up-to-date project versions.

This working model prevents data duplication and manual information transfer between departments. The window blinds software automatically generates cutting lists, component summaries and production cards without the need for additional verification. Any design change is automatically reflected in the production plan and execution documentation. Data reaches the shop floor ready for use, reducing order preparation time and minimising the risk of errors. In practice, this means smooth information flow between work stages and consistent documentation from design to fulfilment.

In an industry where margins depend on accuracy and repeatability, even a small process improvement translates into measurable profit. The window blinds program eliminates random factors in production, organising technological data and information flow. For the manufacturer, this means stable costs, reduced risk of errors and better use of available resources. In the long term, this results not only in lower unit costs but also in greater control over the entire production process – from design to installation. Rapid onboarding of new employees is also significant.

Licence and implementation costs are recouped quickly, as the software has a real impact on the company's financial results. Less waste, fewer errors and shorter lead times are effects that can be measured after just a few orders. Stolcad^® Professional brings repeatability and predictability to the production process, meaning each subsequent order requires less preparation work. For manufacturing plants, this translates not only into improved profitability but also greater organisational stability – the software becomes a tool that systematically structures and optimises daily operations.