Door manufacturing software – How to handle bespoke made-to-measure orders

The production of made-to-measure doors requires conscious management of the construction at every stage of the project. A change in the height or width of the sash affects the components used, the selection of fittings and the scope of technological operations. In the case of models with increased dimensions or extensive glazing, maintaining the proper operation of the sash within the frame and appropriate installation clearances also becomes important.

In Stolcad^® Professional, door construction is based on defined parametric relationships. A change in dimension or equipment variant updates the entire construction model, ensuring consistency between the design and the manufacturing technology. The door manufacturing software automatically takes the adopted technological assumptions into account, which makes the production preparation process organised and accurate.

Orders for non-standard doors include not only altered sash dimensions, but also structural modifications resulting from the used glazing, decorative panels, concealed hinges or sliding systems. Each of these elements affects the construction of sash and the organisation of production operations. The greater the number of modifications, the more important it becomes to control the relationships between individual components.

In Stolcad^® Professional, variant configuration is based on established construction rules. The software takes the adopted technological constraints into account and guides the design within defined parameters. Construction parameters are interconnected, so a change to one element automatically updates the remaining relationships. This makes it possible to shape the door offering freely while maintaining compliance with the production capabilities of the plant.

In bespoke projects, the greatest cost differences arise at the stage of quotation and preparation of data for production. If the scope of construction, equipment and technological operations is not clearly defined, the quotation is based on significant simplifications. As a result, the actual cost of manufacturing the door becomes apparent only during production, when the possibilities for price adjustment are already severely limited.

Stolcad^® Professional organises this stage by linking door configuration with actual material and technological data. The sales representative receives a basis for calculation grounded in specific project parameters rather than approximate assumptions. As a result, the decision to accept an order takes into account the actual cost of execution and the planned margin.

Stolcad^® Professional combines the design stage with production preparation within a single environment. The door construction model forms the basis for generating component lists, technological data and documentation. All information is created on the basis of the same project configuration.

This approach, built into the door manufacturing software, streamlines the flow of data between the sales, engineering and production departments. Every change in the project is visible at subsequent stages of order preparation, which helps maintain process transparency and shortens the time from quotation to the start of execution.

Automation of production preparation changes the way decisions are made within a door manufacturing company. Bespoke projects cease to be an area of uncertainty and become a predictable segment of the offering. In Stolcad^® Professional, the owner has reliable information about the cost structure, lead time and the impact of the order on production workload. This enables companies to deliberately shape their pricing policy and define the scope of accepted orders.

The door manufacturing software organises design and technological data within a single environment, which simplifies process management from quotation to completion. Automation does not merely mean shorter working time, but above all greater control over profitability. As a result, the production of bespoke doors can constitute a stable source of income rather than an area of increased risk.